Produce extruded tubes with complete 360° label decoration with Aisa’s innovative Decoplas™ lines
The Decoplas™ lines are advanced, fully automated systems that produce extruded cosmetic tubes with premium label decoration. These lines seamlessly integrate sleeve extrusion, labelling, heading, and capping processes to deliver high-performance tube manufacturing solutions.
Decoplas™ lines support both Synchroflow™ compression heading and Saesa® component assembly, offering versatile heading options to suit different production requirements.
Decoplas™ lines with Saesa® Component Assemblytechnology
Decoplas™ lines with Synchroflow™ Compression Headingtechnology
Decoplas™ technology
Aisa’s Decoplas™ technology revolutionises tube manufacturing by combining standard plastic tube extrusion with innovative labelling techniques. This approach ensures 360° decoration using pre-printed film, delivering hybrid tubes with exceptional aesthetic appeal and functional performance.
With limitless creative possibilities, Decoplas™ enables high-end finishes, from metallic effects to matte textures and intricate graphic designs, ensuring tubes stand out on the shelf. Tubes made with this technology have excellent bounce-back, resuming their original shape after squeezing, thus improving both durability and the overall user experience.
With Decoplas™, multiple processes become one efficient system, removing the need for inline printing and enabling instant decoration changes without production downtime, increasing both productivity and flexibility.
By bridging the gap between extrusion and premium decoration, Decoplas™ ensures a high-quality, high-efficiency packaging solution tailored to the needs of cosmetic tube manufacturers.
Applications
Decoplas™ lines particularly suit the cosmetics industry, where high-quality decoration, efficient production, and sustainability are key priorities. Producing tubes with diameters ranging from 16mm to 60mm, these machines are perfect for a variety of cosmetic uses. Furthermore, Decoplas™ technology achieves sustainability goals by using up to 100% post-consumer recycled polyethylene (PCR PE) without sacrificing performance.
With Decoplas™ technology, brands can achieve standout packaging designs, ensuring both visual appeal and functional excellence in high-volume cosmetic tube production.
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