Decoseam™ 240 line

World's fastest Ø50 mm laminate tube production line

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Decoseam™ 240 line

The Decoseam™ 240 line, from right to left, is composed of a BM 240 body maker a PTH 240 header and a CM 240 capper.


 

Key benefits

  • Reduced operational costs thanks to higher production speed
  • Simplified and improved quality control using artificial intelligence
  • Ideal for large-size cosmetic tubes of highest quality, an alternative to bottles
  • Small footprint
  • End-to-end Aisa-made line

Most advanced tube-production line, featuring multiple AI-powered quality control and automation systems:

• Q-Seam Aesthetic
• iQ-Seam Compression
• Shoulder thickness measurement
• Sleeve decoration and thread orientation control
• Cap placement and body orientation control

• Body orientation
• Thread orientation
• Print/thread position
• Smartcap™ orientation for snap-on caps and oriented screw caps
• Screw cap torque or monitoring

Label-quality printed laminate tubes have now entered the cosmetic market. Our Decoseam™ lines are ideally suited to meet this demand in round or oval shapes, from tube Ø19 mm to 63.5 mm. Thanks to the Decoseam™ technology, our customers can produce outstanding 360° decorated tubes to compete even in high-volume bottle markets.

Technologies :

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Machines specifications

Machine capabilities

Up to 240 tubes/min.
Tube Ø19 mm to 63.5 mm
Side-seam up to 48m/min.

Welding technologies

DIBS – Double Induction Belt Sealing for both aluminium and plastic barrier laminate (ABL and PBL)

Value-adding options

Decoseam™ edge-welding
Safety seal applicator
Snap-on and screw-on cap alignment to artwork
Printed sleeve orientation
Oval tube production capability
Direct transfer system without accumulators
Downstream vacuum positive transfer to packing machine
Production Data Interface to MES

BM Quality Control Systems

iQ-Seam Compression
Q-Seam Aesthetic

PTH Quality Control Systems

Sleeve orientation control
Shoulder thickness measurement
Shoulder and orifice inspection

CM Quality Control Systems

Energy consumption measuring device
Vision-based Quality Control Systems

Overall dimensions

Length 12.5 m [41 ft]
Width 4.6 m [15 ft]
Height 2.7 m [8.8 ft]