Unmatched agility for high performance ABL and PBL tube production
Aisa’s high-performance lines SAESA®120, 240, and 600 offer fully automated solutions for oral care, personal care, and pharmaceutical laminate tube manufacturing. Designed for precision and efficiency, these lines feature advanced overlap welding technology, ensuring strong, durable seams for high-barrier ABL (Aluminium Barrier Laminate) and recyclable PBL (Plastic Barrier Laminate) tubes.
Operating at speeds ranging from 120 to 600 tubes per minute, these systems support diameters from 12.7mm to 40mm, accommodating a variety of product applications. Additional features like cap and shoulder orientation, oval tube compatibility, and safety seals enhance flexibility, making Saesa® the preferred choice for high-volume, quality-focused tube production.
As industries advance towards more sustainable practices, the SAESA® Performance line leads the PBL transition by facilitating high-speed production of recyclable PBL tubes.
ABL and PBL laminate tube production lines with Saesa® Component Assemblytechnology
Saesa® technology
Aisa’s Saesa® technology sets new standards in tube manufacturing by seamlessly integrating sleeves and preinjected shoulders and caps, into finished tubes with exceptional precision and efficiency. Operating at speeds of up to 600 tubes per minute, the process eliminates cooling delays, ensuring consistent high performance.
This scalable solution allows production rates from 100 to 600 tubes per minute with a compact machine footprint. Innovative cold shoulder technology enhances capping stability by preventing shrinkage, while the integrated assembly process on the same mandrel streamlines production.
Safety seals and lightweight, integrated shoulder and cap designs enhance the flexibility of Saesa® technology, making it ideal for high-demand industries.
Applications
Performance tube production lines are designed for the oral care and healthcare industries, ensuring high-barrier protection for products like:
- Toothpaste and dental care products
- Pharmaceutical creams and ointments
- Medicated gels and topical treatments
These tubes protect sensitive formulations from light, oxygen, and moisture, ensuring product integrity.
Supporting recyclable laminates like PBL, Saesa® technology delivers sustainable, customisable solutions with the precision and flexibility required for high-performance packaging.
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